In the previous blog, Snowman 2, we covered the design and production of a prototype snowman ornament for our 18 grandchildren. The next phase of this project involved the mass production of the 18 snow-people (politically correct for snow women and snowmen). Looking at the calendar, I realized that there was no way I was going to be able to reproduce the prototype snowman without some 21st century help. I had purchased a Vega lathe duplicator for my large lathe and my midi-lathe some years ago. So I pulled out the smaller duplicator and attached it to my Jet midi-lathe, worked up a template for the snowman profile and got to work.
Taking several 4 foot long pieces of southern magnolia of the proper dimensions (about 2 ½ inches by 2 ½ inches ), I cut 18 blanks, each 6 inches long. Then, sitting in front of the TV watching some old episodes of MASH, I marked the centers on each end of the blocks. A 5 gallon bucket worked well for transporting all the blanks around while I was processing them. Then off to the lathe. I have my midi-lathe on a roller stand, so I rolled it outside to take advantage of the wonderful Florida weather and natural daylight! Each blank was then turned into a 2 inch diameter cylinder using a roughing gouge. This went a lot faster than starting with the square block and using the duplicator to round off to a cylinder.
Once I had 18 cylinders turned, I then remounted each blank and with the duplicator, cut the profile of the snowperson. I then sanded from 80 to 400 grit using Abernet. There was a small base remaining on each of the turned profiles that I decided to leave. It actually looked okay when the snowpersons were finally painted. I sprayed each of the turned profiles with a white high gloss, lacquer sealer and then turned them over to my wife to add the final touches. She had gotten some snow acrylic paint that gave the snow-people a snow-textured look. My wife went with pink accents for the snow-women.
The next step was to add our name medallions with date to the bottom with the name of the grandchild. Then off to the mailbox.